A freestanding stainless gas grill standing alone on a stone patio, tall orange flame and dark smoke rising from under its half-open lid, the cabinet door below closed, a wide clear space of paving all around and nobody near it.

Grease Fire in the Grill That Won't Die Down

A grease fire in grill fireboxes is flame that keeps burning after the food is off: a blaze from the drip tray, a sheet of fire under the grates, or thick smoke pouring out around the lid.

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  • Gas or fire at the grill
  • 5 questions that narrow it
  • 6 causes, cheapest first

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Gas smell? Knobs off, tank shut, lid up, step back

A grease fire that will not die down comes before everything else: gas off at the tank or shutoff, knobs off, lid closed only if it is safe, never water, and 911 if it spreads. Do not relight until the grill has been inspected, even if it looks fine once cool.

What it
usually means.

Every gas grill collects fat. It drips past the grates onto the flavorizer bars, briquettes or radiants above the burners, and whatever does not vaporize runs down the sloped firebox floor to a drain slot, a grease tray and a small cup. A flare-up is some of that fat catching for a moment; a grease fire is the whole store lighting at once. It is fed by a tray nobody emptied since spring, a clogged slot that let fat pool in the bottom of the firebox, or a thick crust on the heat shields. It usually starts at high heat, often during a lid-down preheat, and it does not stop when the food comes off because the fuel sits below the burners, not on the grates. Water spreads burning fat and must never be used. The gas goes off at the tank or the shutoff and every knob goes off; the lid comes down only if it can be closed without reaching into flame, which starves the fire of air. If flame leaves the grill or reaches the island, a cover, a fence or the house, call 911. Once it is out and cold, the grill needs checking before it is lit again, because heat that fierce can crack knobs, cook the hose and warp the shields.

A technician in a plain gray work shirt sets a new row of stainless heat shields over the burners of an open gas grill on a patio, rusted and holed old shields stacked on the side shelf beside a clean new cooking grate, the grill cold with no flame, daylight, seasonless. The 6 causes, cheapest first

Answer these first

01

When were the tray and drip cup last emptied, and was the firebox floor scraped this season?

02

Did the fire start during a lid-down preheat, or while fatty food was cooking?

03

Is the flame inside the firebox only, or also at the tray or under the control panel?

04

Are knobs, the hose or the cart melted or scorched now that it is out?

05

Has this grill had a fire like this before?

Check these
before you book.

Grease fire in grill: 5 checks, and none of them costs anything.

01

Close the propane tank valve or the gas shutoff and turn every knob off, only if you can reach them without leaning over the fire.

02

Never throw water on it; lower the lid only if you can do so without reaching into flame, then step back.

03

Call 911 the moment fire leaves the grill or reaches the island, a cover, siding or anything nearby.

Also worth checking

  • Keep everyone back until the flame is out and the firebox is cold, and leave the tray where it is until then.
  • Keep the gas closed and the grill unlit until knobs, hose and wiring have been checked on a visit.

The causes,
cheapest first.

6 things grease fire in the grill that won't die down turns out to be, from grease tray and cup left full for months to a firebox or cart warped past saving.

The cost guide
  1. 01 no repair

    Grease tray and cup left full for months

    A tray untouched since last season is a shallow pan of fuel right under the burners. Emptying it once cold, and using the maker's liner where one is sold, prevents most of these fires.

  2. 02 no repair

    Fatty food cooked over every burner on high

    Burgers, thighs and sausages over full flame send fat straight onto hot bars. A lower setting and one burner left off, so food can be moved away from the drips, keeps a flare from growing.

  3. 03 low

    Drain slot choked so fat pools in the firebox

    When the opening that leads to the tray fills with carbon, fat collects on the firebox floor beneath the burners. A cleaning visit clears the channel and scrapes the pan.

  4. 04 low to moderate

    Heat shields and briquettes soaked in old fat

    Flavorizer bars, ceramic briquettes and radiant plates hold grease once they crust over. Badly soaked or cracked pieces are replaced rather than scraped.

  5. 05 moderate

    Knobs, hose or wiring cooked by the fire

    After a hot fire the plastic knobs, the igniter wires and the hose near the tray are inspected, and anything heat-damaged is replaced before the gas is opened again.

  6. 06 varies

    A firebox or cart warped past saving

    A long fire in a thin-walled cart grill can buckle the firebox and melt the cart panels. The visit weighs a repair against a new grill.

The makes
it happens on.

23 makes on this site; grease fire in the grill that won't die down can show up on any of them. Each mark opens that make's own page.

All 23 brands

Grease Fire in the Grill That Won't Die Down,
where we come out.

9 metros, each with its own page.

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A family gathered around a grill on a sunny patio.
For the heart of your home.

Questions about
grease fire in the grill that won't die down.

Should we keep a fire extinguisher by the grill?
A dry-chemical extinguisher rated for grease and flammable liquid fires is a sensible thing to have on the patio. Use it only from a safe distance and only if you know how; otherwise step back and call 911.
Will closing the grill lid put a grease fire out?
Closing it cuts the air and often calms the fire, but only if it can be done without reaching into flame. Water must never go near it.
Why did the fire start while the grill was only preheating?
A lid-down preheat on high warms the old fat in the tray and on the shields until it lights by itself. An empty tray and scraped bars before the first cook of the day prevent it.
The knobs look fine after the fire. Can we keep grilling?
Wait for a check. The heat that softens a knob also reaches the hose and the igniter wires behind the panel, and damage there cannot be seen from the front.

Back to your everyday

Still seeing grease fire in the grill that won't die down?

Book with what you checked above — 5 answers save the technician the first part of the visit.

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