Low view of the stainless control panel of a gas grill, a short tongue of orange flame showing in the dark gap below the row of knobs, one knob at the end softened and warped, the cabinet doors below closed.

Grill
Flashback: Flames Behind the Knobs or Under the Panel

Grill flashback is flame burning where it should not: behind the control panel, around the knobs or at the front ends of the burner tubes, often with a soft roar, a hot panel or melting knobs.

(844) 660-6426

Mon–Sat, 8am–8pm

  • Gas or fire at the grill
  • 5 questions that narrow it
  • 6 causes, cheapest first

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or call (844) 660-6426

Gas smell? Knobs off, tank shut, lid up, step back

Flame behind the control panel is burning where no part is built to take it. Gas off at the tank or shutoff, step back, let it burn out, and keep the grill unlit until the burners and valves have been inspected on a visit.

What it
usually means.

Each gas burner is a tube that pulls air in at its front end, the venturi, mixes it with gas sprayed from the valve's orifice, and burns the mixture at ports along its length. When something blocks that path, most often a spider's web or an insect nest spun inside the tube during a quiet month, the mixture backs up and burns at the mouth of the tube instead, right behind the knobs and under the control panel. The same can happen when a burner is knocked off its orifice after cleaning, when rust closes the ports, when strong wind pushes flame backward, or when fat that pooled under the panel catches. The signs are a whooshing or roaring sound, flame visible in the gap below the knobs, a panel or knob hot to the touch, melted plastic, and often a lazy yellow flame at the burner ports at the same time. Flame there can burn the hose, the igniter wires and the valves themselves. Close the gas at the tank or the shutoff from a safe position, step back and let the flame burn itself out; do not reach for the knobs through heat, and do not relight until the burners and valves have been seen.

A technician in a plain gray work shirt fits a new stainless burner tube into an open gas grill on a patio, the grates and heat shields set aside on the side shelf, an old rusted burner with split ports lying beside them, the knobs all at off, daylight, seasonless. The 6 causes, cheapest first

Answer these first

01

Was the grill unused for weeks or a whole season before this started?

02

Is the flame under the control panel, around one knob, or at the front of one burner only?

03

Were the burners taken out for cleaning recently and put back by hand?

04

Was it gusty, with wind blowing across the front of the grill?

05

Are any knobs, wires or the hose melted or blackened now?

Check these
before you book.

Grill flashback: 5 checks, and none of them costs anything.

01

Close the propane tank valve or the gas shutoff, reaching it from the side or back rather than across the knobs.

02

Step back with everyone else and let the flame behind the panel burn out on its own; do not reach through heat for a knob.

03

Keep water away, and call 911 if flame spreads to the hose, the cart, a cover or the island.

Also worth checking

  • Once it is out and cold, set every knob to off and keep the gas closed.
  • Leave the grill unlit until the burner tubes, knobs and valves have been checked; a flashback that happened once tends to return.

The causes,
cheapest first.

6 things grill flashback: flames behind the knobs or under the panel turns out to be, from burners run in a strong crosswind to knobs, wires and valves damaged by the flame.

The cost guide
  1. 01 no repair

    Burners run in a strong crosswind

    A gust across the front can push flame back toward the inlets on a grill with an open panel. Turn the grill so the wind meets its back or side, and cook with the lid down.

  2. 02 low

    Spiders or insects nesting in the venturi tubes

    Spiders and mud daubers like the dark, dry tubes and build in them while the grill sits under its cover. The tubes are brushed through and fitted with the maker's insect screens where they exist.

  3. 03 low

    A burner not seated over its orifice

    After cleaning, a burner dropped back slightly off the valve's orifice draws gas and air badly and can burn at its mouth. It is reset and checked on the visit.

  4. 04 low

    Fat pooled under the control panel

    Grease that runs forward instead of into the tray can gather on the firebox floor behind the panel and light there. The firebox is cleaned and the path to the tray cleared.

  5. 05 low to moderate

    Rust or grease closing the burner ports

    Ports that are half shut make the mix back up in the tube. Burners too far gone to clear are replaced with parts made for the model.

  6. 06 moderate

    Knobs, wires and valves damaged by the flame

    Heat behind the panel softens knobs, cracks igniter wire insulation and can harm valve seals. Each is checked and anything damaged is replaced before the gas goes back on.

The makes
it happens on.

23 makes on this site; grill flashback: flames behind the knobs or under the panel can show up on any of them. Each mark opens that make's own page.

All 23 brands

Grill Flashback: Flames Behind the Knobs or Under the Panel,
where we come out.

9 metros, each with its own page.

All service areas
A family gathered around a grill on a sunny patio.
For the heart of your home.

Questions about
grill flashback: flames behind the knobs or under the panel.

Why do spiders end up inside grill burner tubes?
The tubes are dark, dry and sheltered, and a grill that sits for weeks is a quiet place to build. It takes very little webbing to upset the mix of air and gas.
Will a grill cover keep insects out of the burners?
A cover keeps leaves and rain off, but insects still crawl in through the gaps. Inlet screens where the maker sells them, and a brush through the tubes each spring, are the real guard.
One knob melted in the flashback. Is a new knob enough?
The knob is only the visible part. The flame that softened it also reached the valve stem, the igniter wire and possibly the hose, so all of them are checked before the grill runs.
Is a small pop at the knobs on lighting the same as a flashback?
A soft pop at ignition is usually delayed lighting. Flame that keeps burning behind the panel, a roar, or heat on the knobs is the real sign, and that belongs on this page.

Back to your everyday

Still seeing grill flashback: flames behind the knobs or under the panel?

Book with what you checked above — 5 answers save the technician the first part of the visit.

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